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SYNTHOGLASS 

 

 

  • Pre-impregnated glass fiber composite material that is activated by the action of salt or fresh water.

  •  Repair and reinforcement of virtually any low pressure pipe in minutes

  •   Initial setting time of the product is 30 minutes (75 ° F / 24 ° C) - works with materials such as copper, steel, stainless steel, PVC, FRP, clay, concrete, rubber and others

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GC HYDROWRAP 

 

is a system designed to strengthen pipes in a way that allows their further operation at the maximum allowable working pressure (MAOP) without shutting down the system. The system consists of a water-curing urethane resin impregnated with a biaxial glass fiber, thoroughly tested by an independent university and an international laboratory. The first component and the most unique part of the GC HYDRO WRAP system is a selected biaxial fiberglass material that provides circumferential and axial reinforcement and is one of the strongest non-metal repair materials on the market. The second element gives the system a bonding force. It is an impregnating urethane resin, which enables even load distribution over the entire repair section. In the case of repairs requiring surface modification (e.g. with extensive pits or irregular shapes), additional elements can be used - a primer and epoxy filler with high elasticity. These elements form a composite system stronger than steel. Structural repair creates a pipe around the pipe and each successive layer wound increases the pressure resistance in the pipeline. High technical parameters and compliance of the repair with ISO TS 24817 and ASME PCC-2 standards ensure a long service life - up to 50 years.

GC CARBONWRAP

 

is a high-tech composite solution for restoring the original design specification of damaged transfer pipelines or pressurized vessels. Each repair is carried out using the engineering standards ASME PCC2 or ISO TS 24817 - international technical standards for high-risk repairs that are performed with composite materials. Gascontrol’s engineers have the FEA (finite element analysis) technology for both damaged pipeline installations and the GC CARBON WRAP composite repair system. The technology allows to strengthen the pipes in axial and circumferential directions, and also ensures even distribution of loads over the entire section of the pipeline or pressure vessel to be repaired. GC CARBON WRAP composite systems are designed to operate at operating temperatures from -50 ° C to +230 ° C with no pressure restrictions. Our composite systems can be applied by hand lamination, also on piping systems while they are in operation, without having to shut down for repair. GC CARBON WRAP is compatible with all pipe sizes and shapes, most substrates, and almost any piping configuration including tanks, flanges, fittings and more.

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GC LSK

 

is a universal repair system designed by a team of experienced engineers in order to permanently remove leaks / vents (liquid and gaseous fuels) for pipes and fittings in a way that allows their continued safe operation without shutting down the installation. The system consists of a two-component epoxy mass, a specially selected rubber tape, whose task is to keep the epoxy putty in the street / leak, and the appropriate size of a roll of GC Hydro Wrap composite material - a water-curing urethane resin impregnated in a biaxial glass fiber bandage that permanently protects the repair by creating high hardness (75 Shore D) protective coating that tightly adheres to the surface of the pipeline. Each kit includes accessories that are necessary to remove vapors and spills. Using the GC LSK WRAP repair system, it is possible to remove leaks on pipelines made of various materials (steel, PVC, copper, PP and others) and also on pipeline connections (socket joints, welds, glued and threaded joints). The range of pipe diameters in which the GC LSK WRAP kits can be used is 10 mm to 250 mm. The maximum operating pressure while cleaning a leak is 10 bar. The outlet diameter is 5 mm. The above parameters are the values ​​recommended by the manufacturer. The results of the work performed largely depend on the skills of the repair technician and his training.

GC LSK NP

 

is a universal repair system designed by a team of experienced engineers to permanently remove leaks / vents (liquid and gaseous fuels) for pipes and fittings in a way that enables their further safe operation in conditions of temporary lack of pressure in the pipeline. The system consists of a two-component epoxy mass and an appropriate roll of GC Hydro Wrap composite material - a water-curing urethane resin impregnated in a biaxial fiberglass bandage that protects the repair permanently, creating a high hardness (75 Shore D) protective coating that tightly adheres to pipeline surface. Each kit includes accessories that are necessary to remove vapors and spills. Using the GC LSK WRAP NP repair system, it is possible to remove leaks and leaks on pipelines made of various materials (steel, PVC, copper, PP and others) and also on pipeline connections (socket joints, welds, glued and threaded joints) . The range of pipe diameters in which the GC LSK WRAP NP kits can be used is 10 mm to 250 mm. The diameter of the discharge / leak is 15 mm. The above parameters are the values ​​recommended by the manufacturer. The results of the work performed largely depend on the skills of the repair technician and his training.

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SYNTHO-GLASS XT

 

  • Unique moisture-curing, bi-directional composite material designed to repair and strengthen pipelines and structures weakened by internal or external corrosion

  •  Pre-impregnated fibers ensure the correct ratio of fiber to resin

  •   The system designed to be operated by a qualified operator was developed to ensure compliance with the requirements of ASME PCC-2, ASME B31, ISO TS24817, DOT, API and CSA Z662 standards for non-metallic reinforcement

 

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THERMO-WRAP INSPECTABLE

 

  • Specially designed highly durable bi-directional fiberglass bandage using NRI's patented Thermo-Poxy ™ epoxy resin

  •  Resistant to high temperatures and chemicals, non-hazardous to health (non-toxic)

  • Possible monitoring with radiographic examinations

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SCAR GUARD

 

  • Protects composite coatings on pipe connections against abrasion, stresses and surface damage caused by drilling directional holes, horizontal directional drilling and other

  • Forms an abrasion-resistant outer layer that protects previously applied coatings, such as epoxy resins, shrink veneers or hot or cold applied tapes

  • Controlled setting times and enormous adaptability ensure quick installation in any environment

 

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SYNTHO STEEL

 

  • Two-component steel reinforced epoxy
  •  Cures in minutes, does not drip, does not streak and connects to wet surfaces

  •  It can repair any defect in metal, masonry, wood, ceramics, glass and plastic

  • Resistant to hydrocarbons, ketones, alcohols, esters, halocarbons, aqueous salt solutions and diluted acids and bases

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INSTRUCTIONAL VIDEOS

CASE STUDIES

PROJECT PHOTOS

INDUSTRY SECTORS SUPPORTED:

  • Gas industry

  • Refinery and petrochemical

  • Chemical, food processing

  • Marine installations and facilities

  • Minig

  • Water and sewage systems

PRODUCT COMPIANCE WITH STANDARDS:

  • ASME PCC-2 - 2011, Art. 4.1

  • ISO TS 24817

  • US DOT

  • CSA Z662-07

  • API570

  • UDT, TUV, Oil and Gas Institute

TECHNICAL ASSESSMENT FORM

 

This document is used to provide information on damage to the pipeline wall. According to the ISO 24817 standard, such damages are divided into:

 

• wall thinning <80% (type A)

• thinning> 80% or perforation - leakage (type B)

 

We encourage you to send the completed forms to assess the technical feasibility of the repair.


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Izolacje termokurczliwe

SYNTHO-POXY HC

 

  • A two-component epoxy formulation that cures quickly at ambient temperature
  •  High compressive strength and bonding capacity make it ideal for repairing high pressure pits
  •   Resistant to solvents, hydrocarbon compounds and unfavorable environments
Izolacje termokurczliwe

SYNTHO-SUBSEA LV

 

  • Unique blend of curing agents based on liquid epoxy resin, polymer and aliphatic polyamine, which has the properties of displacing water from wet surfaces
  • Built-in Kevlar® fibers strengthen the mixture and increase control over its viscosity
  •  Excellent adhesion, high resistance to high pressure and extremely high and low temperatures, as well as to petroleum products and chemicals

 

Transmission - strengthening of the gas pipeline welds

Zinc Steelworks - elimination of discharge at a flange connection

Leakage - artesian well

Transmission - SRP weld reinforcement

Transmission - elimination of pits on the DN500 gas pipeline

Gas storage - elimination of the leak

Distribution - external corrosion

Cola Mine - reinforcement of the DN300 PN160 pipe

Distribution - internal patch

Distribution - dent

 Transmission - repair of the weld

Transmission - reinforcement of the weld DN500 MOP 5.4MPa

Transmission - internal corrosion DN150 MOP 6.3 MPa

Refinery - external corrosion DN350 MOP 1.6 MPa

EAF

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43-267 SUSZEC

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